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A novel approach for remanufacturing process planning considering uncertain and fuzzy information

《机械工程前沿（英文）》 2021年第16卷第3期页码 546-558 doi: 10.1007/s11465-021-0639-1

摘要： Remanufacturing, as one of the optimal disposals of end-of-life products, can bring tremendous economic and ecological benefits. Remanufacturing process planning is facing an immense challenge due to uncertainties and fuzziness of recoverable products in damage conditions and remanufacturing quality requirements. Although researchers have studied the influence of uncertainties on remanufacturing process planning, very few of them comprehensively studied the interactions among damage conditions and quality requirements that involve uncertain, fuzzy information. Hence, this challenge in the context of uncertain, fuzzy information is undertaken in this paper, and a method for remanufacturing process planning is presented to maximize remanufacturing efficiency and minimize cost. In particular, the characteristics of uncertainties and fuzziness involved in the remanufacturing processes are explicitly analyzed. An optimization model is then developed to minimize remanufacturing time and cost. The solution is provided through an improved Takagi–Sugeno fuzzy neural network (T-S FNN) method. The effectiveness of the proposed approach is exemplified and elucidated by a case study. Results show that the training speed and accuracy of the improved T-S FNN method are 23.5% and 82.5% higher on average than those of the original method, respectively.

关键词： remanufacturing uncertain and fuzzy information process planning T-S FNN

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Optimization of multi-objective integrated process planning and scheduling problem using a priority based

Muhammad Farhan AUSAF,Liang GAO,Xinyu LI

《机械工程前沿（英文）》 2015年第10卷第4期页码 392-404 doi: 10.1007/s11465-015-0353-y

摘要：

For increasing the overall performance of modern manufacturing systems, effective integration of process planning and scheduling functions has been an important area of consideration among researchers. Owing to the complexity of handling process planning and scheduling simultaneously, most of the research work has been limited to solving the integrated process planning and scheduling (IPPS) problem for a single objective function. As there are many conflicting objectives when dealing with process planning and scheduling, real world problems cannot be fully captured considering only a single objective for optimization. Therefore considering multi-objective IPPS (MOIPPS) problem is inevitable. Unfortunately, only a handful of research papers are available on solving MOIPPS problem. In this paper, an optimization algorithm for solving MOIPPS problem is presented. The proposed algorithm uses a set of dispatching rules coupled with priority assignment to optimize the IPPS problem for various objectives like makespan, total machine load, total tardiness, etc. A fixed sized external archive coupled with a crowding distance mechanism is used to store and maintain the non-dominated solutions. To compare the results with other algorithms, a C-matric based method has been used. Instances from four recent papers have been solved to demonstrate the effectiveness of the proposed algorithm. The experimental results show that the proposed method is an efficient approach for solving the MOIPPS problem.

关键词： integrated process planning and scheduling (IPPS) dispatching rules priority based optimization algorithm multi-objective optimization

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Computer aided process planning system based on workflow technology and integrated bill of material tree

LU Chun-guang, MENG Li-li

《机械工程前沿（英文）》 2006年第1卷第3期页码 305-312 doi: 10.1007/s11465-006-0039-6

摘要： It is extremely important for procedure of process design and management of process data for product life cycle in Computer Aided Process Planning (CAPP) system, but there are many shortcomings with traditional CAPP system in these respects. To solve these questions, application of workflow technology in CAPP system based on web-integrated Bill of Material (BOM) tree is discussed, and a concept of integrated BOM tree was brought forward. Taking integrated BOM as the thread, CAPP systematic technological process is analyzed. The function, system architecture, and implementation mechanism of CAPP system based on Browser/Server and Customer/Server model are expatiated. Based on it, the key technologies of workflow management device were analyzed. Eventually, the implementation mechanism of integrated BOM tree was analyzed from viewpoints of material information encoding, organization node design of integrated BOM tree, transformation from Engineering BOM (EBOM) to Process BOM(PBOM), and the programming implementation technology.

关键词： PBOM systematic technological implementation technology management workflow technology

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Process Planning Support System for Green Manufacturing and its application

HE Yan, LIU Fei, CAO Huajun, ZHANG Hua

《机械工程前沿（英文）》 2007年第2卷第1期页码 104-109 doi: 10.1007/s11465-007-0018-6

摘要： Owing to a lack of practical methods and software tools in the existing researches on green manufacturing (GM), process planning support system for green manufacturing (GMPPSS) was developed to deal with the problems in optimization of environment-benign process planning. The GMPPSS consisted mainly of three function modules and related model repositories including: selection of process elements, optimization of process courses, and evaluation of process projects for GM. The database of the GMPPSS was used to provide plentiful information on resources consumption and environmental impact in manufacturing processes, which consisted of process attribute database, inventory database, machine database, tool database, and the cutting fluid database. Raw materials, secondary material consumption, energy consumption, and environment impacts of process planning were optimized to improve the green attribute of process planning of parts with the supports of the databases and model repositories. The gear processing in the machining tool factory was presented to verify the system s applicability.

关键词： environment selection GMPPSS consumption database

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Perspectives in multilevel decision-making in the process industry

Braulio BRUNAUD, Ignacio E. GROSSMANN

《工程管理前沿（英文）》 2017年第4卷第3期页码 256-270 doi: 10.15302/J-FEM-2017049

摘要： Decisions in supply chains are hierarchically organized. Strategic decisions involve the long-term planning of the structure of the supply chain network. Tactical decisions are mid-term plans to allocate the production and distribution of materials, while operational decisions are related to the daily planning of the execution of manufacturing operations. These planning processes are conducted independently with minimal exchange of information between them. Achieving a better coordination between these processes allows companies to capture benefits that are currently out of their reach and improve the communication among their functional areas. We propose a network representation for the multilevel decision structure and analyze the components that are involved in finding integrated solutions that maximize the sum of the benefits of all nodes of the decision network. Although such task is very challenging, significant research progress has been made in each component of this structure. An overview of strategic models, mid-term planning models, and scheduling models is presented to address the solution of each node in the decision network. Coordination mechanisms for converging the integrated solutions are also analyzed, including solving large-scale models, multiobjective optimization, bi-level programming, and decomposition. We conclude by summarizing the challenges that hinder the full integration of multilevel decision making in supply chain management.

关键词： supply chain optimization enterprise-wide optimization multilevel optimization planning scheduling

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Toward the development of process plans with reduced environmental impacts

Fu ZHAO, Vance R. MURRAY, Karthik RAMANI, John W. SUTHERLAND

《机械工程前沿（英文）》 2012年第7卷第3期页码 231-246 doi: 10.1007/s11465-012-0334-3

摘要：

Manufacturing process planning serves as a pivotal link between design and manufacturing. Process planning decisions play a critical role in determining the cost and environmental impacts associated with manufacturing. Past efforts to address environmental issues during process planning are briefly reviewed and potential approaches that can achieve reduced environmental impacts are then discussed. A proposed method is presented for environmentally conscious process planning. The method begins with an existing process plan, and then identifies impactful process steps, and associated design features, in terms of manufacturing cost and environmental impact. Alternative processes that can achieve these features are then considered to generate alternative process plans. These alternatives are then evaluated in terms of economic and environmental performance. The results of these evaluations are then used to generate a set of process plans that are non-dominated with respect to manufacturing cost and environmental impact objectives to produce a Pareto frontier. The proposed method is demonstrated using the manufacturing of a prosthetic hip shell as a case study.

关键词： process planning life cycle assessment (LCA) sustainable manufacturing prosthetic hip shell

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基于本体论的工艺信息描述方法研究

李莉,郝永平,舒启林,张建富

《中国工程科学》 2003年第5卷第11期页码 75-78

摘要：

依据本体论的概念论述了零件信息和制造资源信息的描述方法，给出了它们本体的定义方式。描述了零件本体和特征本体的属性，分析了各本体间和本体属性间的关系。以开发的CAPP系统为例，阐述了此描述方法在实际应用中体现出的特点。

关键词： CAPP 本体论零件本体特征本体制造资源本体工艺资源本体

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设计结构矩阵在复杂产品协同设计过程的应用

徐路宁,张和明,张永康

《中国工程科学》 2005年第7卷第6期页码 41-44

摘要：

将矩阵方法应用到复杂产品的开发过程中，用DSM（设计结构矩阵）量化表达复杂产品的设计流程，并通过DSM的分析与重构进行复杂产品的协同设计规划，以缩短产品设计周期，降低开发成本。

关键词： DSM（设计结构矩阵）分析重构规划

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基于网络图拓扑结构的MILP模型求解智能制造系统中的工艺规划问题 Article

刘齐浩, 李新宇, 高亮

《工程（英文）》 2021年第7卷第6期页码 807-817 doi: 10.1016/j.eng.2021.04.011

摘要：从制造流程角度出发，工艺规划（process planning, PP）连接着产品设计和实际生产，有着承上启下的关键作用。

关键词：智能工艺规划工艺网路图混合整数线性规划 CPLEX

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An integrated assessment method of urban drainage system: A case study in Shenzhen City, China

DONG Xin, ZENG Siyu, CHEN Jining, ZHAO Dongquan

《环境科学与工程前沿（英文）》 2008年第2卷第2期页码 150-156 doi: 10.1007/s11783-008-0014-z

摘要： In recent years, the urban drainage system in China is facing the dual pressure of renovation and construction. This requires that the integrated assessment for the planning and operation of the urban drainage system is obligatory. To evaluate the urban drainage system, an integrated assessment methodology based on the analytic hierarchy process (AHP), integrated simulation, and fuzzy assessment is established. This method is a multi-criteria decision adding app roach to the assessment of the urban drainage system comprehensively. Through the integration of the Storm Water Management Model (SWMM), a simple wastewater treatment plant model, and a surface water quality model, an integrated modelling system for the urban drainage system is developed and applied as a key tool for assessment. Using the established method, a case study in Shenzhen City has been implemented to evaluate and compare two urban drainage system reno vation plans, the distributed plan and the centralized plan. Because of the particularity of this case study, the established method is not applied entirely. Considering the water environ mental impact, ecological impact, technological feasibility, and economic cost, the integrated performance of the distri buted plan is better. As shown in this case study, the proposed method is found to be both effective and practical.

关键词： integrated assessment hierarchy process centralized technological feasibility planning

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Two-sided ultrasonic surface rolling process of aeroengine blades based on on-machine noncontact measurement

Shulei YAO, Xian CAO, Shuang LIU, Kaiming ZHANG, Xiancheng ZHANG, Congyang GONG, Chengcheng ZHANG

《机械工程前沿（英文）》 2020年第15卷第2期页码 240-255 doi: 10.1007/s11465-019-0581-7

摘要： As crucial parts of an aeroengine, blades are vulnerable to damage from long-term operation in harsh environments. The ultrasonic surface rolling process (USRP) is a novel surface treatment technique that can highly improve the mechanical behavior of blades. During secondary machining, the nominal blade model cannot be used for secondary machining path generation due to the deviation between the actual and nominal blades. The clamping error of the blade also affects the precision of secondary machining. This study presents a two-sided USRP (TS-USRP) machining for aeroengine blades on the basis of on-machine noncontact measurement. First, a TS-USRP machining system for blade is developed. Second, a 3D scanning system is used to obtain the point cloud of the blade, and a series of point cloud processing steps is performed. A local point cloud automatic extraction algorithm is introduced to extract the point cloud of the strengthened region of the blade. Then, the tool path is designed on the basis of the extracted point cloud. Finally, an experiment is conducted on an actual blade, with results showing that the proposed method is effective and efficient.

关键词： aeroengine blades on-machine noncontact measurement point cloud processing path planning surface strengthening

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李新宇：基于网络图的工艺规划建模方法与应用（2021年7月22日）

2021年10月15日

关键词：智能制造

Family planning technical services in China

Shang-Chun WU

《医学前沿（英文）》 2010年第4卷第3期页码 285-289 doi: 10.1007/s11684-010-0097-3

摘要： Family planning is a basic state policy in China. Its aim is to control population growth and to enhance population quality. Technical services are the key measures for implementing the family planning policy. In order to ensure that people use safe, effective, and appropriate contraceptive methods based on the government’s commitment, China has established countrywide family planning service networks down to the township level. The people can access various and convenient contraceptive services. In urban areas, all contraceptive services are free. The contraceptive prevalence rate in 2007 was 84.6%, the percentage of intrauterine device (IUD) was 52.3%, that of female sterilization was 32.3%, and that of vasectomy was 6.1%. This means that more than 90% of married childbearing couples were using long-term contraceptives. At the same time, the government gives priority to supporting research on contraceptive technology. Studies’ results have provided scientific evidence for development, introduction, and expansion of contraceptive methods, and also for establishment and revision of the technical guidelines. Great efforts have been made in promoting “human-oriented and client-centered” services during the recent ten years. Remarkable success has been achieved in improving the quality of technical services.

关键词： family planning contraceptive method service delivery

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Enterprise-wide optimization of integrated planning and scheduling for refinery-petrochemical complex

《化学科学与工程前沿（英文）》 2023年第17卷第10期页码 1516-1532 doi: 10.1007/s11705-022-2283-7

摘要： This paper focuses on the integrated problem of long-term planning and short-term scheduling in a large-scale refinery-petrochemical complex, and considers the overall manufacturing process from the upstream refinery to the downstream petrochemical site. Different time scales are incorporated from the planning and scheduling subproblems. At the end of each discrete time period, additional constraints are imposed to ensure material balance between different time scales. Discrete time representation is applied to the planning subproblem, while continuous time is applied to the scheduling of ethylene cracking and polymerization processes in the petrochemical site. An enterprise-wide mathematical model is formulated through mixed integer nonlinear programming. To solve the problem efficiently, a heuristic algorithm combined with a convolutional neural network (CNN), is proposed. Binary variables are used as the CNN input, leading to the integration of a data-driven approach and classical optimization by which a heuristic algorithm is established. The results do not only illustrate the detailed operations in a refinery and petrochemical complex under planning and scheduling, but also confirm the high efficiency of the proposed algorithm for solving large-scale problems.

关键词： planning scheduling refinery-petrochemical convolutional neural network heuristic algorithm

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Development and challenges of planning and scheduling for petroleum and petrochemical production

Fupei LI, Minglei YANG, Wenli DU, Xin DAI

《工程管理前沿（英文）》 2020年第7卷第3期页码 373-383 doi: 10.1007/s42524-020-0123-3

摘要： Production planning and scheduling are becoming the core of production management, which support the decision of a petrochemical company. The optimization of production planning and scheduling is attempted by every refinery because it gains additional profit and stabilizes the daily production. The optimization problem considered in industry and academic research is of different levels of realism and complexity, thus increasing the gap. Operation research with mathematical programming is a conventional approach used to address the planning and scheduling problem. Additionally, modeling the processes, objectives, and constraints and developing the optimization algorithms are significant for industry and research. This paper introduces the perspective of production planning and scheduling from the development viewpoint.

关键词： planning and scheduling optimization modeling